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CFD Simulation

We transform fluid dynamics into a digital experiment — recreating the behaviour of air, water, heat, and multiphase flows through high-fidelity physics-based solvers. CFD predicts performance, eliminates guesswork, and accelerates engineering decisions.

What Is CFD Simulation?

Computational Fluid Dynamics (CFD) is a numerical technique that solves the governing equations of fluid flow — continuity, momentum (Navier–Stokes), turbulence transport, heat transfer, and multiphase interaction. In simple words, CFD recreates how fluids behave before you ever build a prototype.

From predicting pressure drops in pipes to analysing airflow over drones, from optimising heat exchangers to simulating combustion engines — CFD provides visibility into invisible physics. We use industry-grade solvers with turbulence models (k-ε, k-ω SST, LES), particle tracking frameworks, thermal solvers, and multiphase models for accurate real-world predictions.

Why It Matters
  • Reduce prototyping cost: Validate concepts virtually before manufacturing anything.
  • Improve performance: Discover hidden inefficiencies in flow, thermal zones, or recirculation pockets.
  • Enhance safety: Predict overheating, structural loads from pressure spikes, and flow-induced instabilities.
  • Optimise energy use: Reduce pump power, blower requirements, or improve aerodynamics.
  • Regulatory compliance: ASHRAE, ISO 5801, ISHRAE, API, automotive & aerospace standards.
92%
Reduction in trial-and-error prototyping
5×
Faster optimisation cycles compared to physical testing
30%
Average improvement in flow or temperature uniformity

Our CFD Process

Requirement Capture: Flow type, fluid properties, expected operating range, boundary conditions, heat sources, and performance targets.
Geometry Preparation: CAD cleanup, leak sealing, simplification of tiny features, rotating zones (MRF), periodic boundaries.
Meshing: Unstructured, polyhedral, hexahedral, prism layers, y+ control, and mesh-independence studies.
Turbulence & Physics Setup: k-ε, k-ω SST, LES, multiphase (VOF), conjugate heat transfer, species transport, radiation models.
Solver Execution: Steady/transient simulation, residual monitoring, under-relaxation strategies, convergence checks.
Post-Processing: Streamlines, pressure contours, thermal maps, vortex structures, flow trajectories, heat flux evaluations.
Optimisation: Fan curves, geometry tuning, boundary adjustments, parametric sweeps, and automated design exploration.

What We Can Simulate

  • Aerodynamics: Drag, lift, flow separation, wake analysis, UAV/automotive performance.
  • Internal flow: Ducts, manifolds, valves, pumps, compressors, HVAC systems.
  • Thermal management: Heat sinks, electronics cooling, battery packs, enclosures.
  • Multiphase flows: Free surface, sloshing, liquid–gas interaction, cavitation.
  • Combustion & species: Mixing quality, reaction zones, diffusion and convection patterns.
  • Rotating equipment: Fans, blowers, turbo machinery, impellers (MRF & sliding mesh).
  • FSI-ready outputs: Pressure fields for structural deformation coupling.
  • Environmental & wind: Ventilation, dust transport, wind load on buildings.

Scientific References

Verification and Validation in CFD
AIAA Journal, 2020 — Standard methods for mesh independence, turbulence model accuracy, and solver reliability.
Advances in Turbulence Modelling for Industrial Applications
Journal of Fluid Engineering, 2021 — Comparative evaluation of RANS vs LES across engineering problems.
Heat Transfer & Multiphysics CFD
International Journal of Heat and Fluid Flow, 2022 — Insights into conjugate heat transfer and complex boundary interactions.

Ready to Simulate Your Flow or Thermal Problem?

From aerodynamics to cooling systems — CFD reveals the physics that matter.

Get a CFD Quote

Designed for companies

Trionics Labs collaborates with organizations to advance research and raise Technology Readiness Levels (TRL) through simulation, prototyping, and validation. We also support IP focused studies and deliver custom design and simulation services, providing precise, data driven solutions for experimental systems, component development, and performance optimization..

Get in touch

REDERO Trionics Pvt. Ltd.
17-1-382/v/1/29, Vyshalinagar,
Champapet, Hyderabad - 500079,
Telangana, India

  • +91 98256 00718
  • contact@trionicslabs.in
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